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DUAL-PORTFOLIO ROASTERY ARCHITECTURE

Pure Specialty Coffee & Traditional Filter Coffee Blends

Seamlessly manage 100% Single Origin Specialty roasts alongside 80:20, 70:30, and 60:40 South Indian Filter Coffee blends. BeanTrack OS protects grinder burrs from hygroscopic chicory clumping, ensures strict FSSAI 51%+ coffee compliance, and automates multi-component recipe BOM costing.

INTERACTIVE BLEND FORMULATION & FSSAI ENGINE
Recipe Formulation Ratios (%)
Specialty Arabica Parchment (₹460/kg)60%
Cherry Robusta (₹290/kg)20%
Roasted Chicory Root (₹95/kg)20%
FSSAI 51% Rule
Compliant
80% Pure Coffee
Raw Material COGS
₹353/kg
Weighted Recipe BOM
Degassing Silo Hold
Instant Pack
Air-Tight Barrier Pack
Grinder Burr Guard
Purge Required
Chicory Sugar Wash
Automated FSSAI Front-of-Pack Declaration
"COFFEE-CHICORY MIXTURE: CONTAINS 80% PURE COFFEE AND 20% ROASTED CHICORY."
Audit Ready

Solving the Operational Dual-Portfolio Dilemma

How Indian coffee roasteries master both specialty single origins and high-volume traditional filter blends without compromise.

Chicory Sugar Clumping & Burr Ruin

Roasted chicory contains caramelized soluble inulin sugars. In humid Indian roasteries (>65% RH), chicory powder becomes sticky, coating precision grinder burrs and burning subsequent batches of delicate light roast specialty coffee.

Cost: ₹1.2 Lakhs/year in premature burr replacements + ruined single origin cupping scores.

Segregated Silos & Automated Purge Schedules

BeanTrack OS enforces separate hygroscopic barrier silos for roasted chicory and triggers mandatory grinder burr purge protocols before switching from filter blends to single origins.

Outcome: Zero cross-contamination and 3x longer industrial grinder burr life.

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Scale Your Pure & Filter Coffee Portfolios with Confidence

Join leading Indian coffee brands using BeanTrack OS to master multi-component recipe formulations and 100% FSSAI compliance.